Ultra Precision Machining Service

Engineering Solutions with
Nano-Level Accuracy

In today’s competitive high-tech manufacturing landscape, precision differences can determine product success or failure. With 17 years of ultra-precision machining experience, YISHUN Optical provides industry-leading nano-level precision machining services, solving the most challenging precision manufacturing needs for clients worldwide. Our cutting-edge technology achieves tolerances as tight as ±0.0005″ and surface roughness as low as Ra 1 nm, making us the partner of choice for industries where ultimate precision is non-negotiable.

Are you facing these challenges?

Optical or precision mechanical components requiring extreme accuracy and surface quality
Complex geometries needing ultra-precise machining
High-precision requirements for difficult-to-machine materials
Production needs under strict tolerance requirements
Optical-grade surface quality requirements

YISHUN Optical has the state-of-the-art equipment, technical expertise, and experienced engineers to provide comprehensive ultra-precision machining solutions, no matter how complex your project or how stringent your requirements.

Our Ultra Precision Machining Capabilities

Ultra Precision CNC Machining

Computer Numerical Control (CNC) machining is a manufacturing process where advanced computer software controls various machines to produce precise parts and components. With our customized CNC machining services, we can complete three-dimensional cutting tasks in a single operation with exceptional repeatability.

At YISHUN Optical, we combine advanced technology with over 17 years of expertise in CNC programming to deliver high-precision machining services. Our facilities are equipped with cutting-edge machines like Mohr diamond lathes and ABB six-axis robots, ensuring that each part is crafted with meticulous attention to detail. Whether you need a single piece or large-volume production, we deliver parts with the precision your project demands.

With our multi-axis CNC machining capabilities, YISHUN Optical can produce complex components with extremely tight tolerances. Our high-speed CNC centers and advanced equipment allow us to achieve tolerances as tight as ±0.0005″ and positional tolerances of ±0.001″ or better.

Our Technological Advantagesents

YISHUN Optical employs multiple advanced processes to provide the optimal solution for your specific needs.

Ultra Precision Turning

Ultra precision turning is a process that uses high-precision CNC lathes to machine precision parts, particularly suited for optical components and precision axisymmetric parts. YISHUN Optical’s ultra precision turning services utilize state-of-the-art Mohr diamond lathes capable of achieving:

Ultra Precision Milling

Ultra precision milling is ideal for handling complex three-dimensional shapes, particularly for molds, optical components, and precision mechanical parts. Our ultra precision milling services provide:

Ultra Precision Grinding

For applications requiring extreme surface quality and dimensional accuracy, our ultra precision grinding services are the perfect choice. This process is particularly suited for hard materials and components requiring strict tolerances. We offer:

The Advantages of Ultra Precision Technology

YISHUN Optical’s ultra precision machining services offer several distinct advantages

Nano-Level Accuracy

Our ultra precision machining capabilities achieve accuracies impossible with conventional machining methods, with surface roughness as low as Ra 1 nm and dimensional tolerances as tight as ±0.5 μm.

Superior Surface Quality

Ultra precision machining creates nearly perfect surface quality, optical-grade surface finishes suitable for the most demanding applications.

Material Versatility

We are capable of machining a wide range of materials from soft metals to hard materials such as ceramics, carbides, and optical crystals.

Complex Geometry Machining

Our multi-axis systems can machine extremely complex geometries, including free-form surfaces, micro-features, and intricate details.

Single Setup Processing

Our ultra precision machining systems can perform multiple operations in a single setup, reducing errors and improving efficiency.

Materials We Process

YISHUN Optical has expertise in handling a wide range of advanced materials

Metals

Hard Materials

Optical Materials

Plastics and Composites

Applications

Our ultra precision machining services meet the needs of multiple high-tech industries

Optical Components

Precision Molds

Precision Mechanical Parts

Metrology and Testing Equipment

Industry Solutions

YISHUN Optical’s ultra precision machining services meet the needs of multiple industries

Semiconductor & Electronics

The microelectronics industry demands extremely strict requirements for component accuracy and surface quality. Our services provide the nano-level precision needed for wafer processing equipment, precision positioning systems, and electronic packaging.

Medical Devices

Medical device manufacturers rely on our ultra precision machining capabilities to ensure the performance and reliability of implants, surgical instruments, and diagnostic equipment.

Optics & Laser

From high-end camera lenses to laser systems, our machining techniques provide optical elements with the performance characteristics they require.

Automotive Industry

Precision automotive parts, particularly those used in advanced driver assistance systems (ADAS) and electric vehicles, rely on our services for exceptional performance.

New Energy

Solar cells, fuel cells, and energy storage devices all require precise component machining, which is precisely where YISHUN Optical's expertise lies.

Ultra Precision Machining Techniques

YISHUN Optical employs multiple cutting-edge techniques to achieve ultra precision machining

Single Point Diamond Turning (SPDT)

Using precisely controlled diamond tools to cut on a rotating workpiece, creating nano-level surface finishes. This technique is particularly suited for aspheric lenses and precision optical mirrors.

Multi-Axis Ultra Precision Milling

Utilizing micro-sized tools and precisely controlled multi-axis motion to create complex three-dimensional shapes, suitable for molds and precision mechanical parts.

Ultra Precision Grinding and Lapping

Using fine abrasives and precisely controlled pressure to achieve extremely high surface quality and form accuracy, particularly suited for hard materials.

Ultra Precision Polishing

Employing advanced polishing techniques including Chemical Mechanical Polishing (CMP) and Magnetorheological Finishing (MRF) to achieve optical-grade surface quality.

Equipment Advantage

Our facility is equipped with state-of-the-art ultra precision machining equipment

Mohr Diamond Lathes

Multi-Axis Ultra Precision Machining Centers

ABB Six-Axis Robots

Precision Metrology Equipment

Low Volume Ultra Precision Machining Services

At YISHUN Optical, we specialize in low-volume ultra precision machining with tight tolerances, handling production runs ranging from hundreds to thousands of parts per year. Our efficient systems allow for extended production runs with minimal setup, ensuring quicker turnaround times and cost-effective manufacturing.

Our CNC machines are equipped with pallet systems that allow for continuous production, with automatic material loading and unloading, which keeps the machining process running smoothly 24/6.

Why Choose YISHUN Optical for Custom Ultra Precision Machined Parts?

Our ultra-precision machining services offer exceptional accuracy and repeatability. Whether you need custom parts for optical components or intricate mold polishing, our machines deliver ultra-sharp cuts and tight tolerances for optimal performance. Some of the key benefits of working with us include:

Precision and accuracy at the nano level
High repeatability for consistent results
Capability to meet extremely tight tolerances
Suitable for the most demanding engineering applications
Cost-effective for complex geometries
Fast production turnaround, getting your products to market quickly

Value-Added Services

In addition to ultra precision machining, we offer a range of value-added services to ensure the best results for your project. These services include:

Custom mirror surface processing
Ultra precision optical polishing
In-house tool and die manufacturing
Precision measurement using Zeiss and Zygo systems
Comprehensive quality documentation
Assembly and integration services

Quality Assurance

YISHUN Optical’s commitment to quality is evident in every step of our process

Inspection Equipment

Quality Procedures

Certifications

Why Choose YISHUN Optical?

Advanced Technology and Equipment

Material Expertise

Quality Commitment

Extensive Experience

Customer -Centric Approach

How Our Customers Benefit

Get Started with Your Optical Polishing and Ultra Precision Machining Projects

Ready to take your optical projects to the next level? Yishun Optical is here to support you every step of the way. Our team is dedicated to providing a seamless experience, ensuring that your optical components meet the highest performance standards through our expert polishing and ultra precision machining services.